Workshop Manual - Brakes

2012 - Mazda3

On-Board Diagnostics

  • ABS SYSTEM WIRING DIAGRAM [ABS]
  • FOREWORD [ABS]
  • ON-BOARD DIAGNOSIS [ABS]
  • DTC C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [ABS]
  • DTC C0020:01/C0020:1C/C0020:71 [ABS]
  • DTC C0030:07/C0031:07/C0033:07/C0034:07/C0036:07/C0037:07/C0039:07/C003A:07 [ABS]
  • DTC C0031:01/C0034:01/C0037:01/C003A:01 [ABS]
  • DTC C0040:64 [ABS]
  • DTC C0082:47/C0082:48/C0082:49 [ABS]
  • DTC U0001:88/U0100:00/U0155:00 [ABS]
  • DTC U2100:00/U2101:00 [ABS]
  • DTC U3003:08/U3003:16/U3003:17 [ABS]
  • On-Board Diagnostics

  • DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
  • FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
  • ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC B10DF:46/C0082:47/C0082:48/C0082:49/C1B14:01/U2007:46 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0020:01/C0020:1C/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0030:07/C0031:07/C0033:07/C0034:07/C0036:07/C0037:07/C0039:07/C003A:07 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0031:01/C0034:01/C0037:01/C003A:01 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0051:28 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0061:28/C0061:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C0061:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC C1109:64 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0001:88/U0100:00/U0101:00/U0140:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0422:00/U0428:62/U0428:64 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U2100:00/U2101:00 [DYNAMIC STABILITY CONTROL (DSC)]
  • DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)]
  • Symptom Troubleshooting

  • SYSTEM WIRING DIAGRAM [ABS]
  • FOREWORD [ABS]
  • PRECAUTION [ABS]
  • SYMPTOM TROUBLESHOOTING [ABS]
  • NO.1 NEITHER ABS WARNING LIGHT NOR BRAKE SYSTEM WARNING LIGHT ILLUMINATE WITH SWITCH THE IGNITION TO ON [ABS]
  • NO.2 ABS WARNING LIGHT DOES NOT ILLUMINATE WITH SWITCH THE IGNITION TO ON [ABS]
  • NO.3 BRAKE SYSTEM WARNING LIGHT DOES NOT ILLUMINATE WITH SWITCH THE IGNITION TO ON [ABS]
  • NO.4 BOTH ABS WARNING LIGHT AND BRAKE SYSTEM WARNING LIGHT STAY ON 4 S OR MORE WITH SWITCH THE IGNITION TO ON [ABS]
  • NO.5 ABS WARNING LIGHT STAYS ON 4 S OR MORE WITH SWITCH THE IGNITION TO ON [ABS]
  • NO.6 BRAKE SYSTEM WARNING LIGHT STAYS ON 4 S OR MORE WITH SWITCH THE IGNITION TO ON (PARKING BRAKE IS RELEASED) [ABS]
  • NO.7 THERE IS MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, DO NOT ILLUMINATE [ABS]
  • Symptom Troubleshooting

  • SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
  • FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
  • PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)]
  • SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)]
  • NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH SWITCH THE IGNITION TO ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, DSC INDICATOR LIGHT AND/OR DSC OFF LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
  • NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, DSC INDICATOR LIGHT AND/OR DSC OFF LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
  • NO.3 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, DSC INDICATOR LIGHT AND DSC OFF LIGHT DO NOT ILLUMINATE [DYNAMIC STABILITY CONTROL (DSC)]
  • NO.4 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM FUNCTION CONTAINS TRACTION CONTROL FUNCTION, DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL (DSC)]
  • NO.5 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL (DSC)]
  • General Procedures

  • GENERAL PROCEDURES (BRAKE)
  • Conventional Brake System

  • CONVENTIONAL BRAKE SYSTEM LOCATION INDEX
  • BRAKE FLUID INSPECTION
  • BRAKE FLUID AIR BLEEDING
  • VACUUM LINE INSPECTION
  • VACUUM HOSE REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5]
  • VACUUM HOSE REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
  • VACUUM HOSE REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
  • BRAKE PEDAL INSPECTION
  • BRAKE PEDAL REMOVAL/INSTALLATION
  • BRAKE SWITCH INSPECTION
  • MASTER CYLINDER REMOVAL/INSTALLATION [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • MASTER CYLINDER REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
  • BRAKE FLUID LEVEL SENSOR INSPECTION
  • POWER BRAKE UNIT INSPECTION
  • POWER BRAKE UNIT REMOVAL/INSTALLATION [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • POWER BRAKE UNIT REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
  • VACUUM PUMP INSPECTION [SKYACTIV-G 2.0]
  • VACUUM PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
  • FRONT BRAKE (DISC) INSPECTION
  • FRONT BRAKE (DISC) REMOVAL/INSTALLATION [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • FRONT BRAKE (DISC) REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
  • DISC PAD (FRONT) REPLACEMENT [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • DISC PAD (FRONT) REPLACEMENT [MZR 2.3 DISI Turbo]
  • CALIPER (FRONT) DISASSEMBLY/ASSEMBLY [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • CALIPER (FRONT) DISASSEMBLY/ASSEMBLY [MZR 2.3 DISI Turbo]
  • BRAKE HOSE (FRONT) REMOVAL/INSTALLATION [MZR 2.0, SKYACTIV-G 2.0, MZR 2.5]
  • BRAKE HOSE (FRONT) REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]
  • REAR BRAKE (DISC) INSPECTION
  • REAR BRAKE (DISC) REMOVAL/INSTALLATION
  • DISC PAD (REAR) REPLACEMENT
  • CALIPER (REAR) DISASSEMBLY/ASSEMBLY
  • BRAKE HOSE (REAR) REMOVAL/INSTALLATION [MZR 2.0, SKYACTIV-G 2.0]
  • BRAKE HOSE (REAR) REMOVAL/INSTALLATION [MZR 2.5, MZR 2.3 DISI Turbo]
  • Parking Brake System

  • PARKING BRAKE SYSTEM LOCATION INDEX
  • PARKING BRAKE LEVER INSPECTION
  • PARKING BRAKE LEVER ADJUSTMENT
  • PARKING BRAKE LEVER REMOVAL/INSTALLATION
  • PARKING BRAKE CABLE REMOVAL/INSTALLATION
  • PARKING BRAKE SWITCH INSPECTION
  • Antilock Brake System (ABS)

  • ABS LOCATION INDEX
  • ABS SYSTEM WIRING DIAGRAM
  • ABS HU/CM REMOVAL/INSTALLATION
  • ABS HU/CM INSPECTION
  • FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
  • FRONT ABS WHEEL-SPEED SENSOR INSPECTION
  • REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
  • REAR ABS WHEEL-SPEED SENSOR INSPECTION
  • Dynamic Stability Control

  • DSC LOCATION INDEX
  • DSC SYSTEM WIRING DIAGRAM
  • DSC HU/CM REMOVAL/INSTALLATION
  • DSC SENSOR INITIALIZATION PROCEDURE
  • DSC HU/CM INSPECTION
  • FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
  • FRONT ABS WHEEL-SPEED SENSOR INSPECTION
  • REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
  • REAR ABS WHEEL-SPEED SENSOR INSPECTION
  • BRAKE FLUID PRESSURE SENSOR INSPECTION
  • DSC OFF SWITCH REMOVAL/INSTALLATION
  • DSC OFF SWITCH INSPECTION
  • Technical Data

  • BRAKES TECHNICAL DATA
  • Maintenance/Service Tools

  • BRAKES SST